How Mechanisms Work: What Happens When This Turns?
Rotation goes in; something surprising comes out. A differential lets two wheels turn at different speeds while both are driven, a Geneva drive turns smooth rotation into precise stops, and a sewing machine ties a knot with a thread that never passes through the fabric. Predict what each mechanism does, then watch it move.
Questions
- Not answered. A car's differential drives both rear wheels from one input shaft. What actually lets the outer wheel spin faster than the inner wheel when the car turns a corner?
- Not answered. One rear wheel of a car sits on dry pavement; the other sits on ice. With a normal open differential, what happens when the driver presses the accelerator?
- Not answered. In a standard lockstitch sewing machine, the needle carries a thread down through the fabric on every stitch. Where does that needle thread actually lock together with the bobbin thread?
- Not answered. A Geneva drive takes a continuously spinning input wheel and uses it to move a second, driven wheel. What does that driven wheel actually do?
- Not answered. A worm (a screw-shaped shaft) drives a toothed worm wheel. Why can you usually turn the worm to lift a heavy load, but you cannot turn the worm wheel backward to lower that load by pushing on it?
- Not answered. A single universal (Cardan) joint connects two shafts that meet at an angle. The input shaft spins at a perfectly constant speed. Which of these are true of the output shaft's speed?
- Not answered. A mechanical clock stores energy in a wound spring or a falling weight. What does the escapement actually do with that stored energy?
- Not answered. A pin tumbler lock has several spring-loaded pin stacks pressing down into the plug. What has to happen across all of those pin stacks at once before the correct key lets the plug rotate?
- Not answered. A bicycle freewheel lets you stop pedaling while the bike keeps rolling, but pedaling still drives the rear wheel forward. What inside the freewheel makes both of those things true?
- Not answered. In a typical piston engine, the piston moves in a straight line while the crankshaft turns in a circle. How does the piston's speed actually change over the course of one stroke?
- Not answered. A rotating cam pushes a follower up and down as the cam spins at a constant speed. What actually determines the exact up-and-down motion the follower traces out?
- Not answered. A rack and pinion converts a pinion gear's rotation into the rack's straight-line motion. If the pinion is made bigger (more teeth, larger radius) while its rotation speed stays the same, what happens to the rack?
- Not answered. A Scotch yoke converts a crank's rotation into straight-line motion using a pin that slides inside a slotted yoke. How does the yoke's back-and-forth motion compare to an ordinary crank-and-connecting-rod mechanism?
- Not answered. A four-bar linkage has four rigid links joined by four pivots. If the same four links stay the same length but a different one is fixed to the frame, what happens to the motion the linkage produces?
- Not answered. A planetary gear set has a sun gear, several planet gears riding on a carrier, and a ring gear surrounding them. Which of these are true about driving it?
- Not answered. A compound gear train uses several gears of different sizes meshed in sequence to connect a fast motor to a slow, high-torque output shaft. Which of these are true?
- Not answered. A bicycle rear derailleur moves the chain sideways between sprockets of different sizes. What actually forces the chain to climb from a smaller sprocket onto a larger one?
- Not answered. A pulley-and-belt continuously variable transmission (CVT) changes its overall gear ratio smoothly instead of shifting between fixed steps. Which of these are true about how it does that?
- Not answered. A block and tackle uses multiple pulleys and one continuous rope to lift a load. Which of these are true about how it multiplies force?
- Not answered. A screw thread is often described as 'an inclined plane wrapped around a cylinder.' What does that description actually explain about turning a screw?
- Not answered. A zipper's slider has no motor and grips no individual tooth by hand. As it is pulled along the zipper, what actually splits or re-meshes the two rows of teeth?
- Not answered. A retractable click pen extends its tip on one press of the button and retracts it on the next, alternating every time, using only a spring and one button. What keeps track of whether the next press should extend or retract the tip?
- Not answered. Pull several inches of steel tape out of a retractable tape measure and hold it out horizontally, unsupported. Why does the blade stay straight and rigid instead of flopping down under its own weight?